A Poor Man's Dynamic Balancer
Posted: Tue Jan 17, 2012 9:51 pm
I finally found an article on how to make a dynamic balancer for crankshafts, driveshafts, shaft-shafts, etc.
The link is here. http://www.antiqueautoranch.com/montana ... page4.html
I am applying my automotive knowledge here, so bear with me.
This procedure was explained to me as a kid, and I forgot the details since. Now that we have a nice cheap setup, we can go from there.
When balancing a crankshaft, you must simulate the connecting rod and piston weight using fabricated bobweights attached to the crankshaft throws. The mass is measured with the journal end of the connecting rod supported and the rest of the assembly resting on the scale. Now, there are many cylinder configurations that lend some interesting balancing problems.....such as a my V-twin configuration stirling that is a modified compressor block. These alternate configurations have some special rules of thumb to go by.
Some of this is dated from 1980 or earlier and may be out of date:
Rotating weight is the rod bearing if used.and the large end of the rod and an estimate of the oil in the throw and on the bearing surface(usually 1 gram).
Reciprocating weight is the piston,wrist pin,locks(if used),rings,and small end of the rod.The rods are weighed with one end on the scale and the other supported on a ball bearing fixture.
So:
v-8:Rotating=100%,Recip=50%
v-6 with split crankpins:
3.8L Ford:Rotating100%,recip39.2%
3.8L G M:Rotating!00%,recip36%
Single cylinder engines are inherently imbalanced.They cannot be brought into perfect balance but:use 100% rotating and
55-58% for 7500-8000RPMs
60% for 8000-10,000 RPMs
65% for 10,000-12,000 RPMs
Now onto Motorcycles etc.
This says for single cylinder engines use 61% recip and 100% rotating
Verticle twins:60-70% recip and 100% Rotating
BSA use 72-80% recip and 100% Rotating
3 Cyl use 42% recip and 100% Rotating
V twins use 52% recip and 100%Rotating
Inline 4 and 6 cylinder engines are balanced without bobweights except rare circumstances where the rods can't be matched and different weight bobweights are used.
By the way "Flat" opposed engines don't use bob weights either including the Corvair 6 cyl.
If you use a piston rod, don't forget to weigh it in as reciprocating weight, too.
The cheap system described uses a timing light to trigger at the right time......what is missing in my opinion, is the degree wheel that you point it at. Another guy on youtube used one. Newer timing lights also can scroll the moment of flash up or down about 40 degrees to zero your moment of maximum dial indicator travel more accurately. Here's the video link. http://youtu.be/ZbmozBlYylw Degree wheels are sold as high performance camshaft tuning tools at all automotive parts stores. Use a large one if you can for more accuracy.
As the article mentions, the slower you spin it, the less false reading you will get from secondary harmonics. After slow balancing it, spin it faster and balance again. Repeat as many times as you feel you need to, but faster than 800rpm is probably not needed. I will be building a setup for balancing my V-twin stirling engine, but not today. Mostly, I am storing information on the subject here.
If balancing an automotive engine gives you more power (it does), then balancing your stirling engine is paramount to getting the most power out of it. Especially when it is big and clumsy like mine.