Stroller wrote: ↑Fri May 03, 2024 6:49 am
Tom Booth wrote: ↑Fri May 03, 2024 3:42 am
Unfortunately, I've never been able to find specifications. If the minimum operating temperature is 600° maybe it used some high temperature heat transfer fluid for "coolant". With water it could never reach operating temperature without boiling.
They wouldn't have used water because of the risk of frost damage. It may well have been designed to use silicone oil, which has a boiling point around 315C
When I first got the engine and started examining it I pulled off the cooling system hose and a green fluid came out, that "looked like" ordinary 50/50 automotive antifreeze.
At any rate, the solar dish, reportedly concentrated sunlight 800-to-1:to nearly 4000°F (not 6000° sorry)
Sunlight gets concentrated in an 800-to-1 ratio, which would raise the temperature at the heat-resistant nickel-alloy concentrator to 2,000°C if the Stirling generator didn’t extract heat from it and keep it at about 650°C, says Tim Talda, Infinia’s director for system electronics and controls.
I just noticed:
The PowerDish uses an electric pump and fan-cooled radiator to circulate about a gallon of a 50/50 water/glycol mix around the Stirling generator’s cool side.
I guessed the reason the hot receiver and water jacket are so close together was that the displacer travel is relatively short moving at 60Hz ?
The article I'm referencing though contradicts my assumption.
Inside the generator, the working fluid, high-pressure helium, quickly heats up and expands, sending the displacer on its forward stroke of about 7 in. Meanwhile, the hot helium is shunted to the cold side of the engine where it contracts and quickly loses pressure and temperature. A mix of properly tuned gas and mechanical springs sends the displacer back and helps it maintain smooth, back-and-forth resonant harmonics. The displacer cycles at about 60 Hz and travels at 15 fps.
7 inches?
Not sure if that is the actual distance the displacer moves, that seems very unlikely, next to impossible for flexure bearings vibrating at 60Hz but who knows.
Could be some mix up or confusion of facts by the reporter.
The actual engine I have has the water jacket barely more than 2 inches behind the solar receiver. Something doesn't add up.
Source:
https://www.machinedesign.com/markets/e ... nditioning
At any rate, in my efforts to get the thing going, heating the receiver with a 1000 watt electric hot plate, the water/antifreeze circulating began heating up immediately.
Pretty obviously to me, that heat was being CONDUCTED through the engine body into the coolant. Heat is being immediately wasted, thrown away.
The cooling system requires a circulating pump, radiator and fan. I could heat my shop with the "waste heat" before even getting the thing hot enough to start.
A horrific waste of heat/fuel IMO, unless you just want a solar hot water heater.
Maybe they found a good use for it before going bankrupt?
https://vimeo.com/44817732
Heating swimming pools?
Though it isn't clear if the intention was to have the dish heat the water directly via circulating water through the engine or by generating electricity to power electric water heaters...
The dish in the video appears to still have its radiator and cooling fan installed.
Anyway, I can see for myself the engine I have immediately dumps heat apparently straight into the cooling water.
That is heat wasted that will never be converted into anything by the engine. An enormously energy wasteful design, by all appearances and testing.
How it could ever even get up to operating temperature without blowing up the cooling system with steam I don't know.
Maybe once started, if I can ever get it started, the engine converting heat to power output keeps the temperature low and draws heat away from the cooling system.
The article says:
Sunlight gets concentrated in an 800-to-1 ratio, which would raise the temperature at the heat-resistant nickel-alloy concentrator to 2,000°C if the Stirling generator didn’t extract heat from it and keep it at about 650°C, says Tim Talda, Infinia’s director for system electronics and controls.
The question is, how much of the heat being "extracted" is being converted to electricity and how much is just wasted through the cooling system?
"Generator" implies electric output.
A 1350°C ∆T provided by conversion of heat into electrical power output is how it sounds to me, which is in harmony with some other source information.
A patent application I found a long time ago, for example stated that if the load was reduced, such as a sudden drop in power usage on the grid (everybody switching off their air conditioners for example) the engine would "quickly overheat".
In other words, the conversion of heat into electricity "siphons off" heat AS electricity or converted into electricity thus reducing the temperature.
No way water cooling is going to draw off 1350°C continuously all by itself I don't think.
In other words, a good chunk of the "cooling" is through heat
conversion rather than heat removal to a rather diminutive cooling system.