Sterling Diaphragm Engine
Sterling Diaphragm Engine
Hi all - I am nearing the end of completing my diaphragm Sterling engine. I have seemed to have worked out the throw for the diaphragm and wondering if anyone else has tried this idea on the forum. I have looked at a couple of videos of Approtechi Utube ones and they seem pretty impressive.
I have finished making or I should say converting a kerosene burner into a methylated spirit one and it works fine.
Can any one help me on how to add pictures and or attachments to the forum, because when I try they don't seem to download and just leaves a [img] and nothing else.
Trevor
I have finished making or I should say converting a kerosene burner into a methylated spirit one and it works fine.
Can any one help me on how to add pictures and or attachments to the forum, because when I try they don't seem to download and just leaves a [img] and nothing else.
Trevor
Re: Sterling Diaphragm Engine
Thank goodness Trevor, I thought it was just me, I'v been having the same trouble.
Ian S C
Ian S C
Re: Sterling Diaphragm Engine
Whoops! looks like there will be no photos or attachments then.
I am into making the crankshaft now as all the rest is basically done. Painted even.
The crank is going to be difficult as I it is a beta Sterling and I am thinking of using a bell crank. Can't find an actual formula for it so I am going to make a cardboard mockup and get it right that way, and guess what Ian - going to use a stainless steel drink bottle heehee.
Trev
I am into making the crankshaft now as all the rest is basically done. Painted even.
The crank is going to be difficult as I it is a beta Sterling and I am thinking of using a bell crank. Can't find an actual formula for it so I am going to make a cardboard mockup and get it right that way, and guess what Ian - going to use a stainless steel drink bottle heehee.
Trev
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- Owner
- Posts: 95
- Joined: Mon Jan 30, 2006 9:04 pm
Re: Sterling Diaphragm Engine
I figured out why it was doing this.
I did an upgrade of the software and I guess it changed the setting back to the default settings. It should work again.
Darryl
I did an upgrade of the software and I guess it changed the setting back to the default settings. It should work again.
Darryl
- Attachments
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- Buster.jpg (62.15 KiB) Viewed 23731 times
Re: Sterling Diaphragm Engine
Always wondered who was running the show, Hi Buster.
Ian S C
Ian S C
Re: Sterling Diaphragm Engine
Beautiful Cat. Thanks Darryl
Re: Sterling Diaphragm Engine
OK! the image thing doesn't work. I will try the attachment and see if it will go in. At least you will see the diaphragms I hope.
Trevor
Trevor
Re: Sterling Diaphragm Engine
Hmm! Ok Ian - How did you put in the image. It didn't seem to work for me.
Trev
Trev
Re: Sterling Diaphragm Engine
OK I think I have it. These are the diaphragm.
Trev
Trev
- Attachments
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- Top View
- Diaphragm Top.jpg (139.64 KiB) Viewed 23726 times
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- Bottom View
- Diaphragm Bottom View.jpg (139.38 KiB) Viewed 23726 times
Re: Sterling Diaphragm Engine
These are all the pictures as of tonight. Having problem making the crankshaft with a bell crank design so going back to the old way.
I have ordered the brass flat bar stock to make the the crank throws. Maybe a couple of weeks or so should see this up and running with luck.More photos will follow as I progress. Trevor
I have ordered the brass flat bar stock to make the the crank throws. Maybe a couple of weeks or so should see this up and running with luck.More photos will follow as I progress. Trevor
- Attachments
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- This is the water cooling idea of using copper tube. Quick and easy and very effective. There is heat sink compound used between the tube and displacer tube
- Water Tube cooler.jpg (51.53 KiB) Viewed 23725 times
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- A heat brick has been cut up to prevent heat from the fire box heating the aluminium base plate for the engine
- Heat brick.jpg (46.04 KiB) Viewed 23725 times
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- Wooden uprights are being used for the crankshaft
- Cranckshaft stand and water pipes.jpg (66.09 KiB) Viewed 23725 times
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- The top part basically shown complete with alignment post in position
- Cranckshaft stand and Diaphragm.jpg (117.42 KiB) Viewed 23725 times
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- The burner showing the pump up fuel container. This burner has been converted to methylated spirits.
- Burner.jpg (68.14 KiB) Viewed 23725 times
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- Burner showing the attachment added to the jet outlet so it can run on meths.
- Burner close up.jpg (57.9 KiB) Viewed 23725 times
Re: Sterling Diaphragm Engine
Redoing my displacer for the engine. Looks a bit rough but it is only a cage to hold the stainless steel wool.
The one I had made earlier was made from two inverted tuna tins but had to much side clearance which was going to be a lot of dead space, hence, the redesign.
Has anyone else used this cage idea for a displacer?
Trevor
The one I had made earlier was made from two inverted tuna tins but had to much side clearance which was going to be a lot of dead space, hence, the redesign.
Has anyone else used this cage idea for a displacer?
Trevor
- Attachments
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- The new displacer as shown - Yet to be filled with S/S wool
- Picture1.jpg (88.33 KiB) Viewed 23705 times
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- Owner
- Posts: 95
- Joined: Mon Jan 30, 2006 9:04 pm
Re: Sterling Diaphragm Engine
This photo is a "linked photo".
Casey and Riley.
Casey and Riley.
Re: Sterling Diaphragm Engine
Oh! What beautiful Dogs Darryl. Very inquisitive I think.
Trev
Trev
Re: Sterling Diaphragm Engine
Have finished the new Displacer complete with its stainless steel wool. It seems to fit snugly in the displacer tube without too much friction.
When the brass stock arrives will then finish the crank and fire her up. Will post photos when she is running in a couple of weeks I hope.
Trevor
When the brass stock arrives will then finish the crank and fire her up. Will post photos when she is running in a couple of weeks I hope.
Trevor
- Attachments
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- The displacer now complete
- Displacer Complete.jpg (79.4 KiB) Viewed 23654 times
Re: Sterling Diaphragm Engine
Thanks Kong. I only hope it will work! I have nearly finished the radiator cooler for it and just finished readapting a gear pump for the water pump.The ratio for the drive will be 3:1 gear driven.
Trevor
Trevor